30 Years
Call: 01206 673101(24 hour)
Email: info@bartechmarine.com

Major Engine Overhaul? – Machine the Big Ends

Posted by on February 14, 2018 in Engines, Highlighted, News, Overhauls, Re-Engineering and Machining | Comments Off on Major Engine Overhaul? – Machine the Big Ends

Major Engine Overhaul? – Machine the Big Ends

Have you been involved with a major engine overhaul?

It’s not enough to just change the bearings because if the big ends have worn and are now oval, you can have some major failures. If the big ends are found to be outside the engine manufacturers’ wear limits, the first option is to replace the rod, but contrary to what a lot of people think, that isn’t always the best route for the owner. Major engine overhaul involving machining the big ends

We recently overhauled a 6-cylinder Wartsila Stork engine, and some of the connecting rods were out of tolerance, which gave the owner three options:

1. Replace the rods for new – At £6,000 per rod, that would have been an additional £36,000 to the overhaul costs 2. Put them back in and hope for the best – Thankfully, the client quickly discounted this option! 3. Machine the big ends – At £420 per rod, this included full testing, machining of serrations, reboring and honing back to a standard bore size with a 12-month warranty. The machining is a very specialist procedure and there are very few companies we would trust to do this, but as you can see the savings can be significant. We hope this helps show you there can be other options rather than always having to replace, but a word of caution, you won’t be able to do this for everything. If you want some advice on other options during overhauls or intrusive work, just drop me an email.

If you’re after a trustworthy engine specialist with an excellent track record for your job, email us info@bartechmarine.com or call +44 (0)1206 673101.

Don't miss out, fill in your details below to receive our latest news as it's posted directly to your inbox. No spam, our content is written by our engineers for engineers.

* indicates required field

By using and browsing the Bartech Marine Engineering website, you consent to cookies being used in accordance with our policy. If you do not consent, you must disable cookies or refrain from using the site.

Here to keep your critical engines running in 2 easy steps during COVID-19 outbreak

  1. Call 01206 645070 anytime to speak to an engineer to help you resolve issues yourself. This is a free service, intended to minimise downtime and stop the need for a visit
  2. If things cannot be resolved on the video call, our service engineering team are ready to attend your site. They are home based with stocked vehicles ready to deploy.

All our usual support is still available on the general number and email address

How we can support you at this difficult time